AUTOMOTIVE Manufacturing

LEAD Smart Solution for Electric Vehicle Drive System

Electric Drive System: The Heart of Modern EVs
An electric drive system serves as the core powertrain component in electric vehicles, converting electrical energy into mechanical motion. As the automotive industry shifts toward electrification, the system like electric vehicle drive system or EV drive system - integrate motors, power electronics, and control units to deliver efficient propulsion for electric car drive systems. As an innovator in electrification technologies, LEAD is redefining electric vehicle drive system through cutting-edge engineering and smart manufacturing solutions. Our comprehensive approach to electric drive system development combines advanced R&D with automotive intelligent production capabilities to deliver advanced EV propulsion systems.

Our EDS test software platform delivers exceptional stability and scalability, supporting high-volume production of electric vehicle drive systems at 300,000-600,000 units per year. This integrated solution combines:

✓ Real-time electric vehicle powertrain testing

✓ Complete product traceability

 

✓  Corresponding problems analysis✓ Predictive maintenance alerts

✓ Data-driven process optimization

The platform maximizes efficiency across electric car drive system production while ensuring consistent quality – from component validation to final assembly.

Comparison Table of LEAD vs others

Item
LEAD Electric Drive System Trunkey Solution
Conventional Prismatic Line (Separately-supplied)
Whole Line Planning & Designing Capability

Holistic planning: Smooth engagement with customers and   fast productivity increase, saving effort for customers.

 

Thorough planning of whole lines: integrated designing of   machines and logistics, achieving seamless docking of the whole line.

Standardized design: unified design standard for the   whole line, modular design, highly-interchangeable units  lower the   difficulty of commissioning and maintenance, and reduce unnecessary costs   from spare parts and maintenance  the appearance, interior, wiring and layout   etc. of the machines are unified and neat as one.

High space utilization rate, with a minimum footprint of less than 500 square meters.

Machines supplied by multiple suppliers requires   customers to make whole line planning and docking. Cumbersome technical and   business communication, long whole line building cycle, slow capacity   increase would waste lots of efforts and money of customers.

The whole line is outsourced to multiple equipment   makers, requiring the customer to lead and coordinate. Layout coordination   and management are difficult, and docking response is inefficient.

Diverse designs and standards making interchange of units   highly difficult. Appearances, interiors, wiring, layouts of equipment are   different and uneven.

More than 600 square meter on average

Whole Line Efficiency

LEAD module /PACK/CTP battery production line has a designed capacity of up to 15PPM and a stable output of more than 15PPM

Can produce 10.000 modules one day for samll module

Whole Line Comprehensive Availability

95%+ on average

70-75% on average

Product First Time Yield

Over 99%

88% on average

WHERE INNOVATION MEETS QUALITY

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